For the last several weeks I have worked in cooperation with forum member
elf to test the "method 2" (see schematics above) means of providing coaxial illumination. This method locates the mirror between the tube lens and the objective. It places the mirror where the ray path of the light from the subject is much more parallel to the optical axis. This reduces the astigmatism (see Rik's post above) effect that plagued my "method 1" attempt with the mirror between the objective and the subject.
Elf has manufactured a custom housing that securely holds the objective, mirror and LED assembly, properly positioning them and attaching them to the tube lens. It is in two parts, the Coax housing and the mirror housing. His design is ingenious and the lovely parts he manufactured are well beyond my rather meager construction skills. I am most grateful.
Below is a schematic of the arrangement.
The coax housing has 42mm thread on each end (similar to many extension tubes) to make it easy to adapt to a variety of hardware. Thus, I was able to use adapters from my normal setup.
The coax housing and mirror housing are pictured below. Elf made the mirror housing from black plastic to help minimize internal reflections. The outside is from aluminum for strength. The mirror housing fits nicely into the smooth bore of the coax housing. (Another pat on the back to
elf!) The second photo shows how the LED was a perfect fit!
The opening in the mirror housing was sized for a 30mm cover-slip. I chose to purchase quality German cover slips and not the inexpensive ones I used in my testing of the first method. Though they cost 10 times as much, they are of excellent quality. Money well spent. The photos below show the cover-slip being glued to the mirror housing. I chose to use simple Elmer's glue as it would be easy to remove from the plastic housing if any design iterations were required.
After the glue dried I added flocking to block/absorb internal reflections inside the shiny aluminum housing. I flocked the obvious spots as shown in the schematic above. I used Walmart black felt. It is the best flocking material of all the flocking materials I have tested. I then installed the assembly on the lens.
Below is the arrangement I have used for the last several years with my Oly 10X infinity objective mounted to my 200 mm tube lens. There is an iris in the middle that I have not adjusted for several years, but inertia has kept it there, even after I decided that "wide open" was my best practice. The iris has 42mm thread so all I had to do was replace it with the coax housing.
And below the lens with the coax adapter replacing the iris...
I was quite anxious to test the arrangement and made the test image (single frame) shown below using the side lighting only and not the internal LED.....
This showed great promise as the image was excellent, much better than through the nose mounted inexpensive coverslip.
I then wired up an LED that interfaces with my existing LED light arrangement. It allows me to use the existing "side light" from the bucket light or the coax LED, or both...
As you can see in this photo (below), ample light is cast upon the subject.
I then turned off the side lights and used the internal LED only...
This was terrible! There were way too many internal reflections producing a fogged image. I shared these results with
elf. He provided wise counsel and suggested some improvements to the internal flocking arrangement. His suggested changes are below...
The photos below show the second try at internal flocking...
First the objective adapter before the new flocking scheme...

Then after, making sure the flocking extends to the OD of the objective's optics.
Flocking was added (not shown) to prevent reflections from the black plastic surfaces on the objective side of the mirror housing (shown below).
On the tube lens side the initial flocking was only the crescent shaped chunk that forms to the mirror housing ID. A facing piece was placed on the shiny surfaces of the mirror housing as shown...
An annular ring of flocking was added to the tube lens side as
elf showed in his schematic....
With the improved flocking package installed I gave the coax adapter a second try...
First a reference photo using
side light... As you can see some time has passed and this doli has lost much of its color. Still a fine subject for a lens test...
The side light image (above) remained acceptable.
Then a test with the LED only...
The image was quite good. Much of the fogging in the previous coax attempt was gone. I call this a success.
Unfortunately, my stacking computer is in the shop so I won't be able to make any stacks for a week or so. I will post some proper stacks when I am able to process photos again.
Once again, I wish to thank
elf

for his assistance. He is an excellent collaborator!
Keith